Custom Paper Packaging Manufacturer for Global Brands
 

Direct-from-factory manufacturing for paper boxes, rigid setups, paper tubes, labels, and protective inserts. Engineered structural packaging tailored to exact product dimensions, drop-test requirements, and automated packing lines.

  • Production tolerances within +/- 0.5 mm
  • Precision color management maintaining delta E below 1.5
  • Daily production capacity exceeding 200,000 units

 

 
What Can We Customize?
 
01/

Custom Boxes
Folding cartons, rigid magnetic closure boxes, corrugated mailers, aircraft boxes, and drawer setups. Engineered using folding boxboard, kraft paper, or rigid chipboard with thickness options from 1.5 mm to 3.0 mm.

02/

Custom Paper Tubes
Spiral-wound cylindrical containers with telescoping lids, metal caps, or rolled edges. Inner diameters range from 20 mm to 150 mm, with optional foil linings for oil and moisture resistance.

03/

Custom Paper Bags
Kraft and art paper shopping bags featuring twisted paper, cotton rope, or ribbon handles. Reinforced top rims and bottom boards support load capacities up to 10 kg.

04/

Custom Labels & Stickers
Self-adhesive roll and sheet labels. Substrates include BOPP, vinyl, thermal paper, and textured kraft with waterproof, oil-proof, and freeze-resistant adhesives.

05/

Custom Packaging Inserts
Precision-cut EVA foam, EPE foam, thermoformed plastic, molded pulp, and corrugated dividers designed to lock products securely in place during transit.

06/

Custom Sleeves & Printed Materials
Offset-printed paperboard sleeves, product instruction manuals, hang tags, greaseproof baking paper, and decorative cards.

 

Customize Every Detail

 

Size & Shape: Fully bespoke dimensions based on length, width, and height. Structural CAD sampling matches exact 3D product files or physical samples.


Material

  • Coated Art Paper: 158 gsm to 350 gsm
  • White Kraft Paper: 120 gsm to 300 gsm
  • Brown Kraft Paper: 100 gsm to 450 gsm
  • Grey Board: 600 gsm to 1800 gsm (1.0 mm to 3.0 mm)
  • Corrugated Flutes: E-flute (1.5 mm), F-flute (1.0 mm), B-flute (3.0 mm)

 

Printing: Offset printing up to 8 colors, flexographic printing, UV rotary printing, and digital prototyping. Full-spectrum Pantone color matching.


Structure: Auto-bottom boxes, tuck-end cartons, top-and-bottom rigid setups, book-style magnetic closures, double-wall tuck fronts, and collapsible rigid structures.


Surface Finishing: Matte and gloss lamination, anti-scratch lamination, soft-touch tactile coating, spot UV varnish, hot foil stamping in multiple metallic shades, embossing, and debossing.


Packaging Inserts: Custom CNC-routed EVA foam, die-cut corrugated partitions, velvet-laminated trays, thermoformed blister trays, and molded paper pulp.

 

OEM & ODM Packaging Services

OEM Packaging

Production strictly follows submitted dielines, vector artwork, and material specifications. Mass production mirrors approved pre-production samples.

 

ODM Packaging

Physical product samples or CAD files are analyzed to generate custom structural dielines, material recommendations, transit testing simulations, and physical prototypes for approval.

Our Custom Packaging Process
 

Requirements

Submission of dimensions, CAD models, artwork files, volume requirements, and functional specifications.

Consultation

Technical evaluation covering paper grade selection, load-bearing requirements, structural feasibility, and print finishing compatibility.

Quotation

Clear commercial and technical terms issued within 24 hours, detailing unit costs, tooling fees, sampling fees, and production schedules.

Sampling

Unprinted structural white samples produced within 48 hours. Fully printed production proofs delivered within 5 to 7 days for physical validation.

Production

Automated die-cutting, offset color matching, high-speed folding, and rigid box assembly operating under standardized quality protocols.

Quality Inspection & Shipping

Full visual verification, burst strength testing, drop testing, flat-pack palletization, and export logisics handling.

 

Packaging Design & Development

 

Structural engineers convert physical product specs into production-ready dielines.

Dieline Creation

Structural vector dieline files delivered within 12 hours for artwork placement.

Physical Prototyping

Digital cutting plotters generate exact structural samples without die tooling expenses.

Protective Engineering

Drop testing and edge crush test calculations determine exact board grades required to prevent transportation damage.

 

Custom Printing & Finishing

 

Hot Foil Stamping

Heat plate pressure transfers metallic foil to highlight brand artwork with bright reflective detail.

01

Spot UV Varnish

Screen-printed high-gloss UV resin creates striking visual contrast over matte laminated paper surfaces.

02

Embossing / Debossing

Machined brass dies press paper fiber to form 3D dimensional relief images and textures.

03

Soft-Touch Lamination

Matte polyurethane thermal film provides a tactile feel while guarding surfaces against scuffs and scratches.

04

 

 
Custom Packaging Inserts

High-Density EVA Foam

Density range from 38 degree to 45 degree. Designed for electronics, glass containers, and delicate luxury items.

EPE Foam

Flexible, non-abrasive expanded polyethylene cushioning built for fragile objects, optics, and industrial components.

Paperboard Dividers

Paperboard density from 250 gsm to 450 gsm. Engineered for food products, cosmetics tubes, and consumer retail items.

Molded Pulp

Produced from 100 percent recycled paper fiber. Designed for eco-friendly consumer goods and protective packaging setups.

 

Why Choose Us

Advanced Equipment

Multi-color offset presses, high-speed flexo lines, automatic rigid box forming machinery, and digital sample plotters.

Quality Control Standards

Inline visual monitoring, burst strength verification, spectrophotometer color checks on every run, and controlled storage environments.

Industry Compliance

Forest stewardship paper supply sourcing, certified inks and adhesives, and operating under ISO quality management standards.

 

Industries We Serve

 

Cosmetics & Beauty

Rigid boxes for skincare sets, perfume boxes, lip care packaging, and dropper bottle protection.

01

Electronics & Technology

Rigid magnetic boxes with precision EVA inserts for devices, cables, and wearable tech.

02

Food & Bakery

Food-grade paper bags, greaseproof wrapping sheets, pastry boxes, and rigid paper tea containers.

03

Apparel & Retail

Garment shipping boxes, custom hang tags, retail shopping bags, and branded tissue paper.

04

E-Commerce

Corrugated mailer boxes, self-seal tear-strip mailers, and custom shipping tape.

05

 

Featured Custom Packaging Projects
 
 

Rigid Magnetic Beauty Set

Greyboard core with soft-touch lamination, gold foil stamping, and velvet-flocked custom EVA tray.

 
 
 

E-Commerce Mailer Box

E-flute corrugated board, double-sided color printing, water-based protective varnish, and integrated peel-and-seal strip.

 
 
 

Cylindrical Tea Container

Spiral-wound kraft tube with rolled paper edges, inner foil lining, and matte paper label wrap.

 

 

FAQ
 

Q: What is the minimum order quantity for custom packaging?

A: Minimum order quantities start at 1,000 units for folding cartons and paper labels, and 500 units for rigid setup boxes and corrugated mailers. Lower runs are supported during structural testing phases.

Q: What file formats are required for printing and dielines?

A: Artwork files must be provided in vector format, including Adobe Illustrator or vector PDF files, with all text fonts converted to outlines and images embedded at a minimum resolution of 300 DPI.

Q: What is the lead time for sampling and mass production?

A: Structural white samples require 2 business days. Printed pre-production samples require 5 to 7 business days. Full mass production runs generally take 12 to 15 business days following sample approval.

Q: How is color consistency maintained across different orders?

A: Production uses digital spectrophotometers to maintain strict color calibration, keeping color variance below delta E 1.5 between approved proofs and final production runs.

 

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Request a Custom Packaging Quote

Send product dimensions, material preferences, order quantities, and artwork files to receive a detailed quotation and structural analysis within 24 hours.

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