Product Introduction
Custom Wine Gift Set Boxes combine structural rigidity with high-density foam inserts to protect heavy glass bottles and accessories during international transit while delivering a polished unboxing experience.
Key Features of Wine Gift Set Box
High-Density Drop Protection: Precision-cut EVA inserts lock wine bottles and accessories firmly in place to prevent movement during handling.
Reinforced Load-Bearing Board: Heavy-duty greyboard prevents lid sagging and corner collapse under bottle weight.
Secure Closure Systems: Embedded concealed magnets or ribbon ties maintain structural closure during stacking.
Anti-Scuff Surface Coatings: Protective matte lamination shields dark printed surfaces against friction marks and fingerprints.
Custom Fit for Unique Geometries: Internal compartments are engineered to match Bordeaux, Burgundy, Champagne, or custom bottle shapes.
Custom Inserts & Compartments
EVA Foam Inserts: High-density, closed-cell foam covered with velvet or paper, providing maximum shock absorption for fragile glass components.
High-Density EPE Foam: Lightweight, resilient cushioning option ideal for multi-piece accessory sets.
Rigid Cardboard Dividers: Recyclable paperboard structures designed for bottle separation and structural stability.
Thermoformed Plastic Trays: Custom-molded trays with flocked surfaces for precise part alignment and quick assembly.
Fabric Lining Options: Velvet-wrapped foam bases that cushion heavy items while enhancing internal presentation.
Box Structure Options
Magnetic Closure Rigid Box: Single or double-door opening with concealed magnetic discs built into the front flap.
Lid and Base Box: Classic two-piece design featuring reinforced sidewalls for stacking strength.
Book-Style Folding Box: Three-sided hinged lid design that opens flat like a hardbound book for display.
Drawer Sliding Box: Sturdy outer sleeve housing an inner rigid tray with a ribbon pull handle.
Double-Door Gatefold Box: Twin front panels opening from the center to reveal symmetric internal compartments.
Materials, Printing & Finishing
|
Category |
Specification Options |
Technical Details |
|
Outer Paper Stock |
Art Paper, Kraft Paper, Specialty Textured Paper, Metallic Paper |
120 gsm to 157 gsm wrapped over core board |
|
Core Board Thickness |
Industrial Greyboard, High-Density Board |
1.5mm (1000gsm), 2.0mm (1200gsm), 2.5mm (1500gsm), 3.0mm (1800gsm) |
|
Printing Options |
CMYK Offset Printing, Pantone Matching |
Color calibrated ink systems, Soy-based inks |
|
Surface Finishing |
Matte Lamination, Gloss Lamination, Soft-Touch Film, Anti-Scratch Film |
Water-resistant, tear-proof outer layer |
|
Special Processing |
Hot Foil Stamping, Spot UV, Embossing, Debossing |
High alignment accuracy for foil and embossed details |
Applications / Use Cases
Packaging for vintage releases, reserve wines, and limited anniversary batches.
Branded packaging housing wine bottles alongside openers, stoppers, pourers, or glassware.
Seasonal bundle boxes engineered for retail shelf stacking and consumer transport.
Reinforced structural boxes designed to pass drop-testing protocols for direct delivery.
Customization Options
Dimensional Customization: Custom length, width, and depth tailored directly to CAD drawings or physical product samples.
Accessory Cutout Design: Cavities shaped specifically for corkscrews, vacuum stoppers, aerators, foil cutters, and wine glasses.
Branding Treatments: Outer logo stamping, internal lid printing, custom printed ribbons, and foil-stamped insert linings.
Structural Hardware: Metal hinges, brass clasps, ribbon pulls, drop handles, and hidden magnetic closures.
Product Specifications
|
Parameter |
Standard Value / Option |
|
Minimum Order Quantity |
500 units per design |
|
Sample Lead Time |
3 to 5 working days for digital samples; 7 working days for offset printed physical samples |
|
Production Lead Time |
12 to 15 working days after artwork approval and deposit confirmation |
|
Structural Testing |
Drop tested, compression strength tested up to 50 kg |
|
Color Control Standard |
ISO calibrated ink mixing with Delta E below 1.5 |
|
Packaging & Shipping |
5-ply corrugated master cartons, corner protectors, moisture-barrier bags, palletized |
Manufacturing Process
Structural Engineering & CAD Prototyping: Analysis of bottle dimensions and weight distribution to generate accurate 3D structural die-lines.
Material Sheeting & Die-Cutting: Precision cutting of heavy greyboard cores and surface wrap papers using automated cutters.
Offset Printing & Color Matching: High-speed ink application monitored via spectrophotometers to ensure batch consistency.
Surface Lamination & Decorative Stamping: Thermal application of protective films followed by foil stamping, embossing, or spot UV coatings.
V-Grooving & Board Scoring: Precise V-grooving on thick board edges to achieve sharp 90-degree outer corners without cracking.
Automatic Box Assembly & Wrapping: Automated rigid box machinery glues, wraps, and presses paper around the greyboard structure.
Insert Installation & Hardware Assembly: Placement of precision-cut EVA trays, ribbon pulls, and magnetic components.
Quality Inspection & Protective Packing: Complete visual and dimensional check, drop-test sampling, polybag sealing, and master carton packing.
Why Choose Us
Precision CNC Insert Cutting: Foam cavities are cut with minimal tolerance to eliminate bottle rattle and impact damage.
V-Grooving Equipment: Sharp 90-degree box corners provide structural rigidity and clean aesthetic lines.
In-House Color Calibration: Automated ink control systems keep batch color variation below Delta E 1.5 across large production runs.
Drop-Tested Packaging Designs: Structural prototypes undergo drop and compression testing prior to mass manufacturing.
FAQ
Q: Can you customize the insert cutouts for non-standard bottle shapes?
A: Inserts are engineered directly from your bottle CAD files or physical samples to ensure an exact fit for unique bottle profiles, carafes, or accessory combinations.
Q: What greyboard thickness is recommended for a 750ml wine bottle set?
A: A 2.0mm (1200gsm) to 2.5mm (1500gsm) greyboard core is recommended for single or double 750ml bottle boxes to prevent lid bending and structural distortion under weight.
Q: How do you prevent outer box corners from cracking along fold lines?
A: V-grooving technology on heavy board cores combined with matching paper grain orientation and high-tensile lamination films maintains structural integrity along all score lines.
Q: Can we request certified sustainable materials for our wine packaging?
A: Paperboard, outer wrapping papers, and corrugated shipping cartons can be supplied using responsibly sourced materials upon request.
Q: What file formats are required for artwork and structural die-lines?
A: Artwork should be provided in vector formats such as Adobe Illustrator files or vector PDFs with outlined fonts and specified color codes. CAD die-lines are generated by our engineering team.
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