Pillow Gift Boxes

Custom Pillow Gift Boxes Wholesale

 

Space-saving curved pillow packaging engineered for high-speed manual assembly and brand distinction.

 

 

 

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Product Overview

 

 

Pillow gift boxes combine a space-saving flat shipment structure with a curved profile. Manufactured from premium paperboard, these boxes open into shape instantly without adhesives, reducing fulfillment labor while offering an elevated unboxing aesthetic for retail and promotional items.

 

Wedding Favor Pillow Box

 

Features of Pillow Gift Boxes

Flat Shipment Design: Ships flat, reducing warehousing storage footprint and transit freight costs up to 70%.


Tool-Free Assembly: Pre-scored curved side flaps fold inward manually in seconds without tape or glue.


Structural Integrity: Precision creased arcs hold tension to prevent accidental popping open during handling.


Compact Footprint: Curved geometry maximizes visual volume on retail shelves while maintaining a slim outer dimension.

 

 

Structure / Design

Standard Curved Arc: Dual side convex end closures with thumb notches for easy opening.


Side Seam Glued: Single die cut sheet featuring automated high speed side seam gluing.


Handle / Hanging Slot Integration: Optional die cut sombrero or circular peg holes for retail hanging displays.


Clear Window Cutout: Clear patch inserts for internal product visibility.

Bracelet Pillow Gift Box

 

Customization Options

Dimensions

Custom lengths from 50 mm to 500 mm, widths from 30 mm to 300 mm, and depth profiles based on CAD die line templates.

Closure Upgrades

Ribbon tie closures, elastic cords, or custom sticker seals for enhanced security.

Edge Creasing

Single score for standard board and double score creasing for thick coated stocks to prevent paper fiber cracking.

 

Materials of Pillow Gift Boxes
 

Material Type

Caliper / Basis Weight

Performance Attributes

C1S Art Paperboard

250 gsm – 400 gsm

Smooth coated exterior for sharp photorealistic printing.

Kraft Paperboard

200 gsm – 350 gsm

Natural brown or bleached white with high tear resistance and 100% recyclable.

Black Specialty Board

250 gsm – 350 gsm

Solid core dyed paperboard eliminating white raw edges at die cut lines.

FSC Certified Stock

250 gsm – 400 gsm

Responsibly sourced virgin or post consumer recycled fiber.

 

Eco-Friendly Paper Pillow Box

 

Printing & Finishing

Offset Printing: Up to 8 color lithographic printing using soy based vegetable inks.


Spot UV Coating: High gloss selective UV varnish over matte lamination to highlight brand logos.


Hot Foil Stamping: Metallic gold, silver, copper, or holographic foil pressed under heat and pressure.


Embossing / Debossing: Multi level 3D tactile branding created with CNC engraved copper dies.


Protective Lamination: Soft touch matte, anti scratch matte, or high gloss film lamination.

 

Applications of Pillow Gift Boxes
 

Apparel & Accessories

Lightweight scarves, ties, socks, and silk garments.

Jewelry & Luxury Goods

Necklaces, bracelets, gift cards, and watches.

Cosmetics & Skincare

Lipsticks, perfume samples, travel sized tubes, and essential oils.

Retail & Corporate Events

Promotional giveaways, event vouchers, and favor packaging.

 

Insert / Interior Solutions

 

Bracelet Pillow Gift Box

Custom EVA Foam Trays

High density precision milled EVA inserts topped with velvet for fragile items.

Soap Pillow Gift Box

Paper Cardboard Dividers

Die cut 300 gsm card stock inserts matching outer box graphics.

Wedding Favor Pillow Box

Velvet Pouches & Tissue Wrap

Custom printed acid free tissue sheets for inner product wrapping.

 

Manufacturing Capability
 

Daily Output

150,000 units per automated folding and gluing production line.

Die Cutting Precision

Hydraulic automatic die cutting within a +/- 0.5 mm tolerance threshold.

Color Control

Ink matching maintaining Delta E under 1.5 standard consistency across batches.

Quality Inspection

Inline camera scoring verification to ensure crisp creasing lines without surface cracking.

 

OEM / ODM
 

CAD Dieline Provision

Vector die line templates delivered within 24 hours based on product dimensions.

Rapid Prototyping

Structural physical samples completed within 3 business days via digital knife plotters.

Custom Artwork Proofing

3D digital PDF soft proofs provided prior to mass production plate setup.

 

 

FAQ

 

Q: What is the minimum order quantity for custom pillow gift boxes?

A: The standard minimum order quantity is 1,000 units per size and design to optimize unit economics and machine setup efficiency.

Q: How do you prevent paper cracking along the folded curved edges?

A: Specialized channel matrix creasing dies and controlled moisture parameters during paperboard lamination ensure smooth fiber bending without surface tearing.

Q: Can these boxes be delivered fully assembled?

A: Pillow boxes are engineered and shipped flat to prevent transit deformation and decrease freight shipping costs. Assembly requires a simple two step manual fold.

Q: What digital artwork formats are required for custom printing setup?

A: Print ready vector files in AI, PDF, or EPS format with outline fonts and embedded Pantone color codes are accepted for accurate pre press color separation.

 

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Get Direct Factory Pricing on Custom Pillow Packaging

Receive an itemized commercial quotation and structural 2D die line file within 12 business hours.

With abundant experience, we are one of the most professional pillow gift boxes manufacturers and suppliers in China. Please feel free to buy cheap pillow gift boxes for sale here and get free sample from our factory. All customized products are with high quality and low price.

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