Product Overview
Custom tea two-piece gift boxes provide a reliable packaging option for tea brands, specialty retailers, and corporate clients requiring a clean presentation for retail or promotional products. The classical separate lid and base structure allows flexible interior layout options to accommodate diverse tea formats, tins, and accessory combinations.
Custom options cover dimensions, chipboard thickness, wrap papers, precise surface finishing, and tailored interior compartments according to exact product specifications.
Product Specifications
|
Specification Item |
Standard Options |
Customization Availability |
|
Box Style |
Full Telescope, Partial Telescope, Shoulder or Neck Two-Piece |
Custom dimensions tailored to container sizing |
|
Structural Board |
1.5mm (1000gsm), 2.0mm (1200gsm), 2.5mm (1500gsm), 3.0mm (1800gsm) Greyboard |
Sustainable board options available |
|
Outer Wrapping Paper |
128gsm / 157gsm Art Paper, Specialty Textured Paper, Kraft Paper |
Custom embossing pattern or foil lamination |
|
Interior Lining Paper |
120gsm - 157gsm Offset Paper, Uncoated Kraft, Specialty Paper |
Matching or contrasting color selections |
|
Dimensional Tolerance |
Within 0.5 mm precision die-cutting |
Exact fit clearance matching for interior trays |
|
Lid Friction / Fit |
Engineered air-release gap for smooth glides |
Adjustable clearance based on box depth and total weight |
|
Odor & Food Safety |
Low-VOC water-based adhesives and soy-based inks |
Zero-odor board curing process for tea preservation |
|
Minimum Order Quantity |
1,000 units per design |
Scalable volume production |
Key Features of Tea Two-Piece Gift Box
Rigid Greyboard Core: Constructed with high-density chipboard up to 3.0mm thickness to withstand stacking compression during long-distance transport.
Controlled Lid Friction: Calculated air-gap clearance ensures the lid glides open smoothly without sticking or falling off abruptly.
Odorless Glue & Ink Application: Utilizes soy-based vegetable inks and water-based adhesives to prevent volatile fumes from affecting delicate tea aromas.
Precision Die-Cut Fit: Computer-controlled structural cutting maintains exact box dimensions for seamless assembly with internal trays.
Flat Wrap Edges: Precise grooving technology creates clean 90-degree outer corners and smooth edge folds without creasing or paper splitting.
Box Structure
Full Telescope Lid
The upper cover extends down the complete height of the lower tray, providing double-layer side wall protection.
Partial Telescope Lid
The cover overlaps a portion of the base, leaving part of the lower box visible for contrast design.
Shoulder / Neck Structure
Features an internal collar insert that allows the lid and base to sit flush against each other when closed.
Materials of Tea Two-Piece Gift Box
Outer Wrap Materials
- Coated Art Paper (128gsm - 157gsm): Optimal surface for accurate color printing and protective laminations.
- Specialty Kraft & Textured Paper: Organic tactile finish with high tearing strength.
- Soft-Touch & Matte Papers: Smooth tactile surface resistant to finger marks during handling.
Rigid Core Board
- Recycled Greyboard: Solid structural strength with consistent density.
- White Chipboard: Clean interior appearance suitable for light-colored linings.
Printing & Finishing
Offset Printing
High-resolution full-color and spot-color matching maintaining exact brand color accuracy.
Hot Foil Stamping
Metallic foil application in gold, silver, rose gold, copper, or matte metallic shades.
Embossing & Debossing
Multi-level tactile detailing for brand logos or tea leaf patterns.
Protective Lamination
Anti-scratch matte lamination or tactile soft-touch coating to protect surfaces from scuffing.
Custom Insert Options
Single Tea Package
Custom recess cutouts designed to hold one primary tea canister, porcelain jar, or pressed tea cake.
Multiple Tea Packages
Segmented layouts holding two, three, or four matching tea tins side by side.
Tea Bags & Sachets
Cardboard dividers or inclined steps arranged for loose sachet boxes and display cards.
Tea Tins & Canisters
High-density foam or molded pulp contoured precisely to metal or glass tea containers.
Tea Accessories Sets
Multi-cavity trays designed to hold teaware, strainers, tea scoops, and canisters together in one single box.
Insert Material Selections
- Foam with Velvet Wrapping: High-impact cushioning wrapped in matching fabric for tea sets.
- Paperboard Dividers: Recyclable cardstock dividers cut to fit exact pouch counts.
- Molded Paper Pulp Trays: Biodegradable inserts shaped to container profiles.
Applications of Tea Two-Piece Gift Box
Premium Loose-Leaf Tea Packaging
Sturdy protection for loose-leaf green, black, oolong, and white teas.
Specialty Tea Tins
Engineered cavity dimensions to hold cylindrical or square metal canisters securely.
Tea Gift Sets
Multi-item box layouts accommodating combined tea tins, infusers, and cups.
Seasonal Tea Collections
Custom packaging structures with decorative foil finishes for holiday releases.
Corporate Tea Gifts
Structured presentation boxes designed for corporate giveaways.
Retail Tea Packaging
Shelf-ready rigid boxes providing structural protection and clear visual presentation.
Customization Options
Structural Engineering & Dieline Creation: Provide exact product dimensions or physical samples to generate accurate vector dielines.
Prototyping & Sampling: Physical sample preparation including unprinted structural samples or full digital print samples.
Color Matching & Proofing: Hardcopy proofs and Spectrophotometer color targeting prior to run initialization.
Mass Production: Automated board grooving, wrap wrapping, gluing, and manual insert assembly.
Quality Control & Odor Testing: Complete batch testing for dimensional tolerance, adhesion strength, and smell dissipation.
Export Packaging: Wrapped in protective inner polybags and packed into double-wall corrugated shipping cartons on pallets.
Quality Control
Odor & Contamination Control: Raw materials undergo a mandatory 48-hour aeration curing cycle prior to assembly to eliminate adhesive fumes.
Dimensional Precision Check: Digital caliper testing on insert cavities to ensure zero movement of tea tins during transit.
Color Consistency Management: In-line optical monitoring maintains color deviation within narrow tolerances across large runs.
Drop & Compression Testing: Sample boxes undergo simulated drop tests and stack weight compression tests to verify board rigidity.
Adhesion & Scuff Resistance: Rub testing on laminated surfaces and corner peel-strength verification under controlled temperature environments.
OEM / ODM Manufacturing
Structural Design Support: Complete dieline development based on tea container dimensions and weight distribution.
Scalable Production Line: Automated rigid box forming machines, automatic positioning groovers, and precision die-cutters capable of producing high daily volumes.
Material Traceability: All paperboards, face papers, and adhesives are tracked through batch numbers for consistent quality assurance.
Export Assembly Services: Optional assembly service for inserts, ribbons, pull tabs, and outer sleeve fittings before final packing.
FAQ
Q: How do you ensure the box materials do not transfer odors to delicate tea products?
A: Raw materials include odor-free greyboard cores, solvent-free water-based adhesives, and vegetable-based soy inks. Completed box components undergo a dedicated aeration process in a ventilated clean environment before final packing to ensure chemical odors dissipate entirely.
Q: What is the recommended board thickness for a tea box containing heavy glass or ceramic jars?
A: For containers exceeding 500g, a 2.0mm to 2.5mm greyboard core paired with high-density foam inserts is recommended to absorb impact during shipping.
Q: Can the interior insert be made entirely out of paper for a plastic-free packaging solution?
A: Fully recyclable paperboard dividers, custom-folded cardstock trays, and molded paper pulp inserts can be engineered to hold tea tins or sachets securely without utilizing plastic materials.
Q: What is the standard production lead time for custom two-piece tea gift boxes?
A: Structural and print sampling typically takes 3 to 5 working days. Mass production requires 12 to 18 working days following final sample approval and artwork sign-off.
Q: How do you prevent the lid from being too tight or too loose on a two-piece box?
A: A precise clearance tolerance between 0.5mm and 1.0mm is calculated during dieline design based on box height and paper thickness. This creates a controlled air-release effect, allowing the lid to slide open smoothly while maintaining a secure closure.
Hot Tags: tea two-piece gift box, China tea two-piece gift box manufacturers, suppliers, Black Rigid Cardboard Magnet Box, Cosmetic Gift Box Packaging, Folding Hair Extension Packaging Box, Magnet Collapsible Wedding Box, Magnetic Cardboard Folding Gift Box, Magnetic Closure Hard Box
